Cold-Chamber Cells 80T–1250T
Automated vacuum-assisted injection handles thin-wall sections down to 1.2mm in ADC12, A380, and AlSi9Cu3 alloys with automatic ladle dosage and robotic part extractors.
Permanent Mold Tilt Casting
Controlled hydraulic tilting yields dense, gas-tight castings up to 25kg in A356 and AlSi7Mg0.3 for hydraulic bodies, compressor heads, and pressure-critical housings.
Multi-Axis CNC Finishing
Horizontal and vertical 4-axis machining centers hold bearing bores to ISO 2768-mK tolerances, completing sealing face milling, deep drilling, and thread tapping in one fixture.
From CAD File to First Article
Mold Flow & DFM
Steel Tool Fabrication
T0 Sampling Trials
CMM & Metrology Sign-Off
Engineering reviews draft angles, parting lines, and thermal fill simulations using customer 3D STEP models within 24 hours of submission.
Hardened H13 and Dievar tool steel cavities machined using high-speed CNC milling and wire EDM to preserve critical parting geometries.
Initial foundry shot trials verify metal velocity, gate cutoff, and shrinkage behavior to dial in shot sleeve parameters before batch approval.
Full dimensional coordinate measurement reports, X-ray porosity scans, and pressure-decay leak tests confirm print tolerances prior to shipping.
In-House Surface Preparation
Ra 1.6–3.2
Shot Blasting Texture
25–50 µm
Hard Anodizing Depth
60–100 µm
Powder Coat Thickness
0.015 mm
CNC Bore True Position
Send 2D PDF prints and 3D STEP files directly to our tooling engineers. We calculate draft angles, gating layouts, and unit costs within 24 hours.